ODM Customizable Magnet Wire for Industrial Applications with ISO 9001 Factory

• Customization: Available
• Insulation Level: C, H, F, B
• Certification: ISO9001, CE, RoHS, UL(Cert. No. E326617)IATF16949
• Model NO.: UEW
• Brand: Hongtong
• Application: Transformer, Instrument, Electrical Equipment, Motor
• Shape: Round Wire
• Conductor Material: Copper Wire
• Customizable: Yes
• Product Model: QA, Uew
• Thermal Class: F155°c, H180°c, N200°c, C200°c,
• Enamel Thickness Grade: Grade 1, Grade 2, Grade 3
• Delivery Time: 7-10 Days
• Enamel Type: Polyurethane
• Diameter: AWG 26 AWG 27 AWG 28 AWG 29 AWG 30 AWG31 Aw
• Transport Package: Standard Export Package with Pallets
• Specification: Φ 0.035mm-Φ 1.00mm
• Trademark: Hongtong
• Origin: China
• HS Code: 8544110000
• Production Capacity: 20000 Tons/Year
• Package Size: 29.00cm * 29.00cm * 22.00cm
• Package Gross Weight: 6.000kg

Product Description

Product Description

Polyurethane Enamelled Round Copper Wire
 

Discover the superior excellence of our Polyurethane-enamelled round copper wire, a top-tier insulating material ideal for a wide array of applications. Harness the power of innovation in electronics, electrical appliances, motors, and precision equipment with these remarkable features and uses:
 

Product Type: QA/UEW

Insulating Material: Base Coat Polyurethane

Thermal Values: Available in 130, 155, 180

Enamel Thickness: Offered in Grade 1, Grade 2, Grade 3

Wire Size: Ranges from Φ0.035mm to Φ1.000mm

Product Standards: Conforms to GB/T 6109, IEC60317, NEMA MW1000, JIS C3202, with UL approval

Exemplary Characteristics:

1. Impressive High-temperature Resistance

2. Convenient Direct Weldability

3. High-frequency Tolerance with Minimal Loss

4. Outstanding Mechanical Properties

5. Robust Corrosion and Chemical Resistance

6. Environmentally Friendly Composition

 

Versatile Applications:

1. Motors and Electrical Appliances

2. Electronics and Communication Equipment

3. Industrial and Aerospace Applications

4. Additional Fields(Renowned for enduring stability and exceptional corrosion resistance)

Spool Type and Packaging Quantity:

Spool Type	Spools per Carton	Weight per Spool (kg)	Packing Cartons	Wrap shaft material
PT-4	4	1.0-6.5	Corrugated Paper	Foam Pad
PT-10	2	2.0-13.5	Corrugated Paper	Foam Pad
PT-15	1	3.0-20.5	Corrugated Paper	Foam Pad
PT-25	1	5.0-32.5	Corrugated Paper	Foam Pad

Related Products

Currently, the company's core offerings consist of a diverse range, including: enameled round copper wires available in multiple thermal ratings; versatile litz wire, served litz wire, and precision-taped litz wire, as well as expertly extruded litz wires; profiled litz wire. Featuring a diameter span of Φ0.035mm-Φ1.000mmwhich corresponds toAWG47-AWG23.These products are indispensable in numerous critical industries, including cutting-edge energy solutions, advanced household appliances, innovative automotive electrical systems, precision instruments and meters, contemporary consumer electronics, dynamic mobile communications, and beyond.

Company Profile

HANGZHOU HONGTONG WIRES CO., LTD was established in 2004. This is a company steadfastly dedicated to innovative research, pioneering development, and meticulous production of enameled wire, proudly serving the industry for over 21 years. Guided by our business tenet of "high quality and excellent service," we are committed to the highest standards of development to deliver exceptional value to our clientele.

As a distinguished enameled wire manufacturer, we perceive product quality as the essence of our corporate identity. By rigorously implementing ISO quality management system standards, we are outfitted with cutting-edge testing facilities and a team of skilled quality inspectors. They meticulously evaluate each production batch against over 20 crucial parameters, including conductor resistance, film thickness, voltage resistance, and flexibility. Our comprehensive quality assurance spans from raw material acquisition to production process oversight, with in-process assessments and thorough final product evaluations. We have instituted a robust, six-tier quality control framework to ensure every coil of enameled wire delivered meets and exceeds IEC international standards and bespoke customer specifications. Our unwavering dedication to excellence is showcased by consistently maintaining a 99.98% factory pass rate, underscoring our relentless commitment to delivering superior quality.

Workshop&Equipment

Currently, the company has two major production bases. The Hangzhou base is nestled in Cangqian, part of the picturesque western suburbs of Hangzhou,in the vibrant Zhejiang Province. The expansive plant occupies a substantial area of 23,000 square meters.Within its walls, over 260 sets of high-tech machinery, including wire drawing machines, sophisticated Litz wire bunching machines, Litz wire serving machines, innovative Litz wire taping machines, and advanced extruded Litz wire production lines, as well as flat taped Litz wire machines and an array of other cutting-edge equipment are housed. Meanwhile, theXuancheng base thrives in the Xuancheng Economic Development Zone, Anhui Province. This plant spreads over an impressive area of 30,000 square meters,whichishome to, 19 state-of-the-art enameled wire production lines and 118 sets of diverse wire drawing equipment,ensuringremarkable efficiency. The combined annual production capacity of these two industrial powerhouses is an impressive more than 20,000 tonnes, positioning the company as a leader in the industry.

Our Advantages

1. Established in 2004, Hangzhou Hongtong Wire&Cable Co., Ltd. proudly holds one utility model patent and an invention patent, showcasing our commitment to innovation and excellence.
2.Our factory leverages cutting-edge barcode technology for precise product identification and tracking. Harnessing the power of the Internet of Things, we offer zero-latency, real-time equipment monitoring for seamless operations.
3.Our company boasts two state-of-the-art production plants, .
The Hangzhou Factory spans 23,000 square meters, equipped with 20 enamel coating production lines and over 200 advanced wire drawing machines, ensuring high-quality output.
Xuancheng Factory encompasses an impressive 30,000 square meters and features 19 enamel coating production lines along with over 118 cutting-edge wire drawing machines.
4.We dedicate ourselves to the cutting-edge research, development, and production of high-quality enamelled wire. Exploring a range of enamelling options, including

Enamelled Round Wire
Litz Wire
Served Litz Wire
Taped Litz Wire
Extruded Litz Wire
Profiled Litz Wire

5. Diameter range Φ0.035mm-Φ1.000mm(AWG47-AWG23)
6. Fully customizable with a variety of insulating materials and distinct thermal ratings. Tailor-made insulation materials: Polyurethane,
Insulation options: Polyurethane,Polyesterimide, Polyamideimide, Aromatic Polyamideimide, among others.
Thermal ratings include: 155, 180, 200, 220, and 240
7.Implementing a rigorous Quality Management System with certifications including
IATF16949,
ISO 9001,
UL (Certification No. E326617),
and RoHS compliance.

Certifications

The company expertly designs and produces products that are meticulously tailored to meet IEC standards while also exceeding various specialized quality demands proposed by our esteemed clients. Simultaneously, we ensure rigorous production control and management, adhering strictly to the esteemed requirements of the IATF 16949 and ISO 9001 quality management systems. Additionally, fortified with the prestigious triple certifications of UL, ROHS environmental protection, and REACH compliance, we unwaveringly uphold the superior quality of our products.

FAQ

Q1. How are the temperature resistance grades of enameled wires classified? And which scenarios are suitable for different grades?
A1. Common temperature resistance grades are as follows:
- 130°C (Class B): It is a general-purpose type, widely used in household appliances and small motors.
- 155°C (Class F): Applicable to industrial motors and transformers. It has better heat resistance compared to Class B.
- 180°C (Class H): Mainly used in high-temperature working environments such as high-temperature motors, transformers, etc.
- above 180°C (Class C): It is suitable for special electronic devices in extremely high - temperature and high - pressure environments, such as motors and transformers in the aerospace and nuclear industries.

Q2. What is the wire diameter range of the enameled wires?
A2. The conventional wire diameter range is from 0.035mm to 1.000mm. Non-standard customization is also supported.

Q3. Do the enameled wires meet the RoHS environmental protection standard?
A3. Yes, the products have passed the EU RoHS certification, and the certificate number is E326617.

Q4. How to select enameled wires for high-frequency transformers?
A4. The key indicators are as follows:
- Low skin effect: It is recommended to choose litz wires or multi-strand thin wires.
- Low dielectric loss: Enameled wires with polyurethane or polyesterimide paint can be selected.
- Self-adhesiveness: It helps to reduce the impregnation process.